Powermax85 SYNC plasma cutter
The Powermax85 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax85 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.
System information
Applications
Drag cutting
For dragging the torch directly across the work piece
Extended reach cutting
For improved visibility and accessibility when cutting in confined spaces
Extended reach gouging
For improved visibility and accessibility when gouging in confined spaces
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zone
Flush cutting
For cutting closer to base materials using a 45 degree
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles, and extreme metal washing
Mechanized cutting
For portable automation and table cutting
Unsupported Applications
Precision gouging
For spot and tack weld removal at very low output current (<25 A)
Benefits
Easy to use
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimize operation costs
- Simplified system operation minimizes the time and costs spent on training and troubleshooting.
- Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
- Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
- Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Specifications
Cut capacity
*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.
Maximum removal gouging
General specifications
Resources
Manuals and documents
Powermax SYNC family brochure - CSA - metric/imperial
Last updated 07/06/2023
PDF (2.41MB) 
Powermax SYNC family brochure - CE - A4
Last updated 07/06/2023
PDF (2.25MB)
Powermax SYNC family brochure CCC
Last updated 07/09/2021
PDF (2.55MB)
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