Powermax45 XP plasma cutter

The Powermax45® XP plasma cutter provides a recommended cut capacity up to 16 mm (5/8) as well as fast cut speeds, and automatic gas adjustment for quick, simple setup and operation. Duramax® Lock torches support handheld and mechanized cutting of a wider range of metal thicknesses, along with precision gouging such as spot weld removal, and marking capabilities.

System information

Applications

Drag cutting

For dragging the torch directly across the work piece

Extended reach cutting

For improved visibility and accessibility when cutting in confined spaces

Extended reach gouging

For improved visibility and accessibility when gouging in confined spaces

Fine feature cutting

For narrow kerf width with minimal dross and heat affected zone

Flush cutting

For cutting closer to base materials using a 45 degree

Max control gouging

For precise metal removal, shallower gouge profiles and light metal washing

Mechanized cutting

For portable automation and table cutting

Marking

For scoring, indicating part identification, hole or weld locations

Precision gouging

For spot and tack weld removal at very low output current (<25 A)

Unsupported Applications

Max removal gouging

For aggressive metal removal, deep gouge profiles, and extreme metal washing

Try Powermax125

Benefits

Easy to use


  • One of our most compact and light weight systems, the Powermax45 XP is the ideal portable plasma cutter for a 16 mm (5/8") rated cutting system
  • Patented drag-cutting technology makes the Powermax45 XP easy to use even for first-time operators
  • Smart Sense technology ensures that air pressure is always correctly set

Outstanding versatility


  • CNC interface and FastConnect torch connection allows both handheld and mechanized operation
  • A wide range of torch and consumable styles to choose from for both handheld and automated processes
  • Extensive array of application capabilities via specialty consumables for fine feature cutting, extended reach cutting, gouging, precision gouging, and marking

Maximum productivity


  • Finish jobs faster, with cut speeds 1.5 times greater than oxyfuel on 6 mm (1/4") mild steel
  • Superior cut and gouge quality reduces time for grinding and edge preparation
  • New torch disable switch feature allows faster, easier changeout of consumables

Rugged and reliable


  • Duramax® Lock torches are designed for high-impact and heat resistance
  • SpringStart technology ensures consistent starting and optimum torch performance
  • Hypertherm Certified reliability ensures peak performance even in the most demanding environments

Designed for low environmental impact


  • Plasma cutting efficiency is 11% better than its predecessor, enabling you to cut more steel with less power, in less time
  • All plasma system components are recyclable
  • 14% lighter than its predecessor and delivers more cutting power


Learn more about improvements that have been made

Specifications

Input voltages

(± 10%)

CSA

200240 V, 1-PH, 5060 Hz

OR

480 V, 3-PH, 5060 Hz1



CE/CCC

230 V, 1-PH, 5060 Hz

OR

400 V, 3-PH, 5060 Hz

Input current

@ 6.5 kW

CSA

200240 V, 1-PH, 39/32 A

OR

480 V, 3-PH, 9.4 A1



CE/CCC

230 V, 1-PH, 33 A

OR

400 V, 3-PH, 10 A

Output current

10-45 A


Rated output voltage

145 VDC

Description

Duty cycle

@ 40° C (104° F)

CSA

50% @ 45 A, 200240 V, 1-PH

60% @ 41 A, 200240 V, 1-PH

100% @ 32 A, 200240 V, 1-PH

50% @ 45 A, 480 V, 3-PH

60% @ 41 A, 480 V, 3-PH

100% @ 32 A, 480 V, 3-PH



CE/CCC

50% @ 45 A, 230 V, 1-PH

60% @ 41 A, 230 V, 1-PH

100% @ 32 A, 230 V, 1-PH

50% @ 45 A, 400 V, 3-PH

60% @ 41 A, 400 V, 3-PH

100% @ 32 A, 400 V, 3-PH

Open circuit voltage (OCV)

275 VDC (200240 V, CSA/CE/CCC and 480 V, CSA)

265 VDC (400 V CE/CCC)


Dimensions with handles

442 mm (17.4") D; 173 mm (6.8") W; 357 mm (14.1") H


Weight with 6.1 m (20') torch

CSA

14 kg (31 lbs.)



CE/CCC

15 kg (33 lbs.)

Gas supply

Cutting: air (clean, dry and oil-free), nitrogen, F5

Gouging: air (clean, dry and oil-free), nitrogen, F5

Marking: air (clean dry and oil-free) argon


Recommended

gas inlet

flow rate/pressure

188 I/min (400 scfh) @ 5,9 bar (90 psi)


Input power cable

length

3 m (10')


Power supply type

Inverter-IGBT


Engine drive

requirement

12.5 kVA (10 kW) for full 45 A output


Electrical efficiency

88%


Recyclability

100%


Certifications

CSA certified for use in the Americas and Asia, except China. CCC for use in China. CE, RCM, GOST-TR, UkrSEPRO, and Serbian AAA for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.


Warranty

Power supply: 3-year

Torch: 1-year


Engine-driven generator operation

Engine drive rating

System output current

Performance (arc stretch)

10 kW

45 A

Full

8 kW

45 A

Limited

6 kW

30 A

Full

Cut capacity

Capacity

Thickness

Cut speed



Cutting

Full

Recommended

16 mm (5/8")

22 mm (7/8")

500 mm/min (20 ipm)

250 mm/min (10 ipm)

Severance (hand cutting)

29 mm (1-1/8")

125 mm/min (5 ipm)

Pierce*

12 mm (1/2")


* Pierce rating for handheld use or with automatic torch height control.

Capacity

Metal removal rate

Groove profile



Gouging

Full

Typical gouge

3,4 kg (7.5 lbs.) per hour

3,2 mm (.12") D x 6,8 mm (.26") W

Production cut chart

Material

Thickness

inches

Current

amps

Production cut speed*

ipm

Mild steel

10 GA

45

181



1/4

45

72


3/8

45

38


1/2

45

24


5/8

45

16

Stainless steel

10 GA

45

134


1/4

45

59


3/8

45

29


1/2

45

19


5/8

45

13

Aluminum

1/8

45

263


1/4

45

104


3/8

45

42


1/2

45

26


5/8

45

14

Material

Thickness

inches

Current

amps

Production cut speed*

ipm

Mild steel

3

45

5590



6

45

2110


10

45

920


12

45

690


16

45

400

Stainless steel

3

45

4725


6

45

1695


10

45

870


12

45

540


16

45

320

Aluminum

3

45

7120


6

45

3095


10

45

1015


12

45

745


16

45

340

* Production cut speeds are the results of Hypertherm's laboratory testing. For optimum cut performance, actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.


Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

Resources

Manuals and documents

Cartridge adapter brochure

Last updated 10/17/2022


PDF (926KB)   

Powermax45 XP CSA system brochure

Last updated 10/11/2022


PDF (927KB)   

Powermax45 XP Operator Manual (Revision 4)

Last updated 01/04/2021


PDF (17.26MB)   

Powermax45 XP infographic

Last updated 05/24/2017


PDF (207KB)   

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